Sichuan sky divides introduction of PDM/CAPP/ERP compositive case

  • Time:
  • Click:111
  • source:BREDA CNC Machining
When it is outstanding and difficult that business management of enterprise appears, sichuan sky distributes equipment (group) finite liability company chose Ike this the partner that serves as oneself especially, gave Ike this especially sufficient credit, after the actual condition that researched a company deep, ike this the unifinication information that special technical staff offerred to carry out PDM/CAPP/Microsoft Dynamics AX in company valve ministry is compositive systematic proposal, got the height of leader of company high level is agreed with. Below bilateral joint efforts, the project is carried out gained a success, enterprise eventually from because portfolio is quick outspread and a series of brought trouble are medium disengagement comes out. Many system works in coordination the backward thinking way that mode changed employee not only, make the spiritual outlook of the enterprise looks brand-new, the financial management that be finished automatically at the same time and optimizes, client concerns and supply catenary flow government, mix employee, flow the technology is compositive together, improved the productivity of the enterprise and work efficiency, drive an enterprise to move toward greater success. Divide the character of yellow total touch of the group for nothing: Ike this it is true especially for enterprise consider, it is the optimal partner that the enterprise is worth to trust. One, ministry of valve of company of group of equipment of cent of sky of Sichuan of company general situation (limited company of Chengdu plain empty valve) be " Sichuan sky distributes equipment (group) the subordinate major of finite liability company is engaged in valve creating subsidiary, professional design makes valve of of all kinds special type, wide application divides equipment, oil and natural gas liquefaction at of all kinds deep cold equipment, sky the chemical unit such as storage tank of low temperature of equipment of depart of tail gas of separate facility, chemical industry, liquid state and tank car. Current valve breed has butterfly a powerful person, relief valve, low temperature to breathe more than 10000 the 8 old series such as a powerful person, breed and norms, material pledges the majority is high grade stainless steel, copper alloy, aluminium alloy and the spaceflight that at present home has not decode use high temperature alloy. The company offers the product of high grade valve that accords with American ASME standard and API 6D standard. Microtherm valve series was learning technology of the United States, Japan to innovate on the foundation and obtain 13 countries patent, home market is had rate achieve 93% . The company cooperates for a long time with ministry of industry of aerospace of People's Republic of China, development production roll booster is used deep cold (- 253oC) high-pressured fluid hydrogen is broken closely agog a powerful person, deep cold (- 253oC, DN300) fluid hydrogen ball valve and high temperature (+ 850oC) ball valve and flashboard a powerful person. 1996, the company uses the advantage in technology of deep cold valve and actual strength, march to oil and chemical branch, do poineering work the 2nd times when realized a company, change product emphasis to petrifaction the branch, transform for area of canister of big harbor oil field in succession supply special tube project of LNG of cropland of the net butterfly a powerful person, crude oil in be offers LNG special, fill domestic LNG low temperature is special the blank of a powerful person. 2, characteristic of business management of enterprise and difficulty are joined in China " WTO " after the organization, below the market economy environment of globalization, chinese valve industry should face numerous domestic competitor not only, and still participate in international competition inevitably; Face increasingly intense market competition, profit shrink and the circumstance that cost rises successively, enterprise " service at, obedient at " the feature of the market already dash forward show come, "Much norms, much breed, seriation, custom-built change, odd change " work way already made the market the main demand to the enterprise, what accompany and come is industry data information is quick expand, the problem in management also reflects stage by stage come out: Manufactured goods sort, model sort is various, change model the product is increasing; Face inventory production, face order production, face a variety of mixture mode such as order design to coexist, administrative difficulty is greater and greater. Design and craft did not distinguish strictly, design change is more frequent; Product component is used each other frequent, cause a workshop to organize manufacturing difficulty, often appear assemble equipment to expect not neat or accident; Grow in quantity of breed of norms of blank of raw material, wool, of the order for goods of not seasonable and unreasonable, constant influence that purchases a plan deliver the goods on schedule; .

.

.

.

.

.

To maintain and expand in the portion of home market, resolve the difficulty that exists in company management, ground of acumen of company leader layer becomes aware to change to what run way imperative. Original, be based on sort of company product standards various, design and the consideration with manufacturing difficult management, the company undertook making an on-the-spot investigation with all possible means to PDM product, expectation resolves the confused situation in product data is being designed and producing government through PDM system. Be in with Beijing Ike this in the communication process that personnel seeks advice from before the sale of software technology limited company and carry out especially, ike this special personnel discovers a company present problem can be not solved with place of system of a PDM only. With major company, the company was to undertake financial report calculates the CAD application that change and designs a section above all on the road of informatization. As line of the products, business and the leap that manage data, produce requires stock code to achieve 40 thousand only, and purchasing, the business side such as storehouse management, stock, plan, production, finance affairs, still use the working means that artificial account handles originally. In all sorts of operation if link is purchased, product sale, receivable handle Zhang money, produce the field such as plan and market strategy, data bulk increases to provide dilate extremely as portfolio, handmade management pattern already cannot offer clear, accurate, complete, seasonable, science, data support, brought tremendous difficulty to management and managemant decision, affected the rapid development of the enterprise. This ability is the biggest question that the enterprise encounters at present. To be in charge of to the enterprise, the informatization investment that allows a company can produce concrete result, ike this special staff member slam the door the idea that pure software promotes, measure the informatization solution of the unifinication of a XTPDM /XTCAPP/Microsoft Dynamics AX with custom-built body for the enterprise according to the current situation of the enterprise. In the process that has be communicationed deep with company leader layer, the problem that the enterprise that the solution points out exists caused the intense resonance that company high level leads, earned a company to lead the high self-identity of the layer thereby, show itself in numerous software vendor. The yellow total after the event that separates a group for nothing says frankly: "Ike of our pitch on this special reason has at 2 o'clock, it is the advanced sex of the product and collect by nature, additionally also is the most important a bit -- Ike this it is true especially for enterprise consider, it is the optimal partner that the enterprise is worth to trust. " 3, the circumstance that informatization application content, project carries out is in an enterprise in-house, because business development is swift and violent, company occurrence sale, design, craft, supply, production is out of line phenomenon, especially circulating fund takes up bigger and bigger, as a result of,the reason here basically is inventory, in goods reserve cycle of tall, production grows, cannot cycle of seasonable delivery, design is longer, right the production cost of product inventory and capital, project cannot be controlled effectively. Be in an enterprise exterior, because vicissitude of the market is sharp, the partial raw material that company place wants also appeared in short supply or not stable circumstance. Company management layer realizes should promote an enterprise competition ability, raise the market to reflect ability, with respect to the informatization construction that must strengthen a business, solve all occurrence problems as soon as possible. In Beijing Ike this special below the assistance of personnel, advanced the overall objective of informatization project: Pass unifinication already compositive solution, below the premise of unified framework, unified BOM, unified database, each business system implements inside two years compositive, what assure iformation flow is complete, accurate, seasonable, implementation supports the target that the enterprise makes adroitly. The conformity of fundamental data, uniform code and be in in all without informatization system previously, the coding system that valve ministry builds basically is blueprint date kind encode, to company standard component (HK) , GB, the raw material, cutting tool encode that did not make phasing answer is regular, the make known to lower levels that has stock completely with descriptive means and sale, purchase, the management of the link such as inventory. Additionally course of center of employee, branch, work, accountant, supplier, client waits for fundamental data to be in although cadre door has the application of a few encode, but not be very normative and reasonable, need whole, unified layout and plan. As line of the products, business and the leap that manage data, produce requires stock code to achieve 40 thousand only, and purchasing, the data that the business side such as storehouse management, stock, plan, production, finance affairs cannot share Technical Division, still use the working means of manual processing, every link should have the data of Technical Division repetition copying on all sorts of receipts praepostor of in order to is produced, workload tremendous and statistic is difficult, management is in the condition of out of control gradually. Design personnel does not know a business already some raw material, in product inventory, also do not have choose the material, informatization condition in goods from inside inventory, often bring about easily redundant, be purchased inconsequently or produce, added stock keep long in stock further. In executive process, siteshi applies Ike personnel makes full use of the good part by nature of XTPDM/CAPP/Microsoft Dynamics AX, the first step that implements in informatization -- when building company code system, mature later the issue that fundamental data is using process lieutenant general to be able to be encountered, in the establishs process confluence to be configured in software solid bestow procedure that will code, of whole code system build a process to cost 3 many months. The plan bugle call of besides design personnel new design generation kind outside encode, all other code (spare parts of raw material, standard component, general part, machine parts or tools kept in reserve, production complementary makings... .

) unified undertake maintenance in system of Microsoft Dynamics AX, all inquire the stock of system of Microsoft Dynamics AX through PDM system when the design, also unite norms of the facility that technology design needs to be used, working procedure, type of work, material software is passed to undertake inquiring to system of Microsoft Dynamics AX in CAPP, the standard that assured design, technical data already, unified, assured design, technical data to accord with the condition that produces the spot completely in follow-up manufacturing process at the same time, the unifinication that is whole information system is compositive laid solid foundation. Below the condition that codes in unified foundation, the can acquire PDM automatically product structure in Microsoft Dynamics AX (BOM) with the craft course in CAPP, make production automatically plan of work plan and treatment course sheet, form a complete set, receive makings sheet, assemble a plan, great simplify to weave by hand the workload of of all kinds plan, a few very busy before post (if be versed in the ticket is made, man-hour check and ratify) personnel is liberated thoroughly come out, in order to pursue the plan of higher administrative levels and administrative job. Design and craft management system are in normative after the encode of fundamental data, facing the manages an aspect main problem that designs a material is: 1, the valve product that is the same as series uses blueprint more, use a relationship daedal, but the inquiry that uses blueprint also is used share file means, , of grafting part change the disorder that causes production extremely easily and cannot undertake inquiring. Because the company basically produces special type valve, client demand change is big, the product that remodel designs is more, the problem that the similar sex of plan bugle call often piles up as a result of bugle call of a plan causes wrong production and time limit for a project of incur loss through delay. Electronic graph archives saves the member that designing individually to be in with folder form only, the convenient sex of the security of blueprint and inquiry is put in very big question. Of blueprint change management to compare a disorder, technical personnel does not revise manufacturing site blueprint by the regulation, the matter cannot be investigated after causing product occurrence problem. Those who adopt PDM system carry out and apply, centralized government had technical blueprint in the server, the convenient sex of the security of blueprint and inquiry got huge promotes. It is at the same time in the process of put in storage of Technical Division blueprint, blueprint uses a relation according to plan bugle call automatic, change influence face to inquire quickly, because change,avoided to cause bedding face to accumulate negative correlation to affect; Change administrative system through PDM, accuse those who make blueprint strictly to change technological process, through changing mechanism of odd evaluation, sign after receiving sth, OK and instant sign after receiving sth and inquiry issue relevant section formally change weak directive production. Because the product is major craft of spare parts treatment is opposite simpler, design personnel is in charge of the job of craft respect again at the same time, not be every each is made so make craft card, only to complex and self-restrained write corresponding machine to machine card, most spare parts presses Bai Tu (or vintage blue print) match with personnel of norm of man-hour, material (the part plans personnel by the workshop) the means praepostor that the handwritten craft course of the work out blocks is produced. Because design personnel to not be clear about,purchase, the actual condition of storeroom and production, bring about technology design not to accord with the demand that produces the spot in on select material a lot of moment. Although can handle production, but in material get with go up with business accounting cause huge inaccuracy. The work out of card of the craft before doing not have CAPP relies on handiwork completely or Word means undertakes, man-hour norm, material norm repeats handiwork to type, the circumstance that the electron types is more, take up many working hours. According to the product craft characteristic of the enterprise and current situation, siteshi applies Ike personnel of technology of personnel guidance industry establishs typical craft warehouse in the classification in CAPP system, accumulate industry technology to design resource, build relevant technology base database in system of Microsoft Dynamics AX, call all sorts of library resource to make craft card quickly, the high automation in the work out process that used the script function of CAPP to realize card of man-hour norm, material ration at the same time, and can fast collect, offer the electronic file output that appoints a format, twice reduced the workload of technologist, at the same time accuracy also increases greatly. Detailed and complete technical data is gotten for the material of module of production of Microsoft Dynamics AX with, man-hour business accounting provided the most reliable data support. Sale and quote, purchase, before solid inflict of project of storeroom, production administration, trade news, competitor information, the relevant circumstance of the project sells crucial information to be centered in clerk hand now etc, these information were not shared, do not facilitate quote is made politicly. Bidding in quote process, slow and quoted price is not exact. Product tariff is updated slow, the quote of the product that be not mark relies on the experience that designs staff and memory basically, and the wave motion that designs personnel to purchase the value to all sorts of goods and materials does not understand. The cast that a project involves valve product, forging, spare parts, standard component is more, with manual more difficult computation, often be to undertake estimation, the accuracy of quote assures very hard. Product quoted price forbids, the competitive ability that affects a product directly and enterprise produce the implementation of profit. Market department data is not timely, cannot be opposite order (contract) executive state undertakes whole journey dogs, hold pair of clients hard honor the agreement acceptance (for example: Whether already does delivery of cargo from storage deliver goods? Deliver goods how much the amount is? Whether deliver the goods on schedule? The manufacturing schedule of the contract how? The circumstance returning a money of the contract) ; Weak to the management of the contract and control ability, deliver goods without the contract, long-term detain not the phenomenon such as pick up the goods happens from time to tome, impose load door requirement change, return money, discard as useless, the 3 complex elements such as the bag, cause what the contract manages not to have foreword and disorder, go against the seasonable steam again of receivable money. The sale analyses ability to lose. It is simpler lunar statistic report forms only at present, the person that lack can offer business management has the analytic news of decision-making reference. Build system of computation of value of complete client information data, competitor data, product, accurate control of every contract deliver goods, circumstance of gathering, bill and circumstance of goods of exchange a purchase, became an enterprise to be badly in need of the sale government problem that solve. But because at the same time drag in reachs these issues,purchase, each respects such as production, storeroom management, to a very intractable, problem that solves hard was being become the enterprise. The storeroom that offers through system of Microsoft Dynamics AX, purchase, the unifinication that relation of sale, production, financial, client manages is compositive solution, these problem be readily solved. Use PDM/CAPP system to transmit the product BOM that offers in system of Microsoft Dynamics AX and craft norm data, build a product basic cost makes element (raw material cost) ; Use manufacturing module to build the standard expense ratio of each work center, computational time cost; Pass the function of procurement control module of system of Microsoft Dynamics AX additionally, uphold award of cast, forging, HK automatically, current bid, the cost price case such as material, bought-in component and purchase price library newly, offer purchase cost; Use financial module, apportion all sorts of use up cost and overhead expenses daily. Pass the costing function of Microsoft Dynamics AX, integrated the data of each field marshal, make the enterprise had accurate judgement to the value of product itself, product price and quote rely on real data completely to talk, the managemant decision that is an enterprise provided accurate information. Through data of client, supplier is being maintained in system of Microsoft Dynamics AX, build purchase, sale order, execute undertake receiving money by sheet, deliver goods, make out an invoice, pay, the closed circuit management of the whole segment such as gathering, the company is right the information be clear at a glance such as situation of the come-and-go funds on account of client, supplier, delivery, the stock that uses Microsoft Dynamics AX at the same time tracks a function, the raw material that place of can clear restrospect to product uses, the profit case that the enterprise sells order for goods to every is as clear as day also. Of credit grade build, all sorts of analysises that sell statistic, make business management layer can be made according to accurate data truly correct decision-making. Undertake purchasing in system of Microsoft Dynamics AX, while the sale manages, as a result of receivable, deal with the tight market that runs a system with storeroom to become, made the manual account previously abandons completely on the company management in inventory platform credit this, before data of not seasonable, reserve breaks the discrepancy warehouse that manual account produces when this chalk it up badly true condition also not answer existence. The accuracy of inventory provided strong safeguard to produce the plan, accuracy that purchases a plan, rationality. In the manufacturing process of valve, the procurement cycle of casting forging semifinished product is long, often affect manufacturing schedule. Adopt the set of the procurement cycle of pair of wool blank, on manufacturing plan and the arrangement that purchase a plan, system of Microsoft Dynamics AX makes corresponding clew to a few unreasonable plans, relevant plan personnel is OK when make known to lower levels plans undertake reasonable adjustment to the plan according to these information, undertake in order to make sure production has order, designedly steadily. It is before the manufacturing management system of executive Microsoft Dynamics AX, in the light of finalize the design experience estimation basically leans when product product order, to in product inventory reasonable use rate, to productivity computative the statistical analysis that lacks science, cannot accomplish the response with fast real time, cause at the same time do not fall high in product inventory room, take up the business is much circulating fund; A large number of material, consult by hand in product inventory need and calculate, make quickly hard decision-making; Workload of form a complete set is big, involve link much, common avoid short hard below handiwork management; Decide to whether make ability plan only according to producing busy idle, because be opposite,the ability balance of workshop equipment and manpower and task are decomposed lack scientific and economic tool, cannot raise equipment and artificial utilization rate effectively, work overtime drive make a product, product quality is couldn't get assure effectively. As the escalate of scale of production, the demand that balances to ability increases ceaselessly. Through using the manufacturing government of Microsoft Dynamics AX, combine PDM/CAPP and Microsoft Dynamics AX purchase, the data support that the module such as sale, inventory provides, use carry early days setting to have MRPII operation automatically, through limited ability the platoon is produced come self-correcting plan, optimize manufacturing cycle further through craft course. Of the enterprise on schedule delivery rate is less than by the 10 % previously raise 50 % to control, at the same time overwork phenomenon also decreases apparently. The height of PDM/CAPP/ERP is compositive make the photograph of annulus of informatization management annulus of the enterprise is buckled, play gave the biggest effect, also yield the tremendous benefit that fact of enterprise be sure to saw informatization place is brought on the spot. Unifinication solution from go up at all a lot of problem that solved an enterprise to exist in management, and make the management method of the enterprise leaps in short time arrived home's banner level. CNC Milling CNC Machining